Rocersa is a leading international tile manufacturer based in Vila-real (Castellón), with over 40 years’ experience in the business. Each year, it manufactures and distributes over 6 million square metres of tiles worldwide.
Thanks to the company’s passion for innovation, it has become an international reference point as a pioneer in the development of 20mm-thick porcelain tiles.
Ever since the company was first founded, priority has been given to sustainability, technology, society and human beings in its activities.
Similarly, Rocersa has also incorporated a dry rectification process, where no water is required to cool the grinding equipment.
Resources are also channelled into the development of tiles with an increasing recycled content. Rocersa stands out from its rivals for managing to develop products with a recycled content of between 44% and 62%, and it continues to work toward increasing these percentages. To reduce energy consumption, it is in the midst of implementing energy exchange systems, using the heat from its kilns to operate driers used for unfired tiles.
This is the result of our continuous research work, the constant improvement of processes and the manufacture of products that are increasingly environmentally friendly.
Rocersa’s team of specialists provides clients with consultancy advice throughout all stages of projects, assisting in the decision-making process.
Its expert team offer turnkey solutions including the planning, materials specification, execution and monitoring processes.
Rocersa uses Lean Manufacturing methods in its factory, with production control systems and machinery that incorporates cutting-edge quality-control technologies:
- X-ray systems for apparent density measurement and adjustment controls.
- Computer vision systems in intermediate and end manufacturing processes.
One thing that sets Rocersa apart from its rivals is its use of computer vision systems in two phases of the manufacturing process:
- the unfired and end product stages.
In the first case, computer vision systems are used as a preventive control mechanism to monitor the quality of the tiles prior to firing so as to ensure compliance with the required specifications.
One key aspect of Rocersa’s philosophy is its keen dedication to its work, and its workforce is one of the cornerstones on which its activities are based.
Thanks to its extensive involvement in different design projects, Rocersa is able to draw up customized proposals for clients, with the assurance of professional management at both a technical and administrative level.
In such a competitive sector as this, R&D and innovation are fundamental in boosting growth and productivity.
Our team of experts in these fields strives to come up with new innovations and solutions to today’s problems. Thanks to this, Rocersa has forged an international reputation in the ceramic tile sector for its technological innovations.
A ceramic tile manufacturer with long traditions dating back to its foundation in 1978, Rocersa has received the following awards and distinctions for its labours, thanks to its technological innovations: